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add to favorites Grinding wheel grinding dosage attention matters Pc  

There are many things to be aware of the grinding amount of diamond grinding wheel. It has always been a problem that everyone is discussing. In the grinding grinding amount, the diamond grinding wheel does not know how to properly select the China supply 7" cut off disc grinding amount of the diamond grinding wheel. In this way, the efficiency can be improved on the one hand, and the wear damage to the grinding wheel can be reduced on the other hand.

First, what is the grinding amount of the grinding wheel? The grinding amount usually refers to the grinding depth t, the grinding speed , and the grinding amount of the diamond grinding wheel should be determined according to the productivity, the roughness of the workpiece, the grinding method, the characteristics of the grinding wheel, etc.

Diamond wheel grinding wheel grinding How to choose the appropriate grinding wheel grinding wheel.

(1) Grinding depth: the grinding depth is small, otherwise the grinding wheel wears quickly and the grinding efficiency is not necessarily high. Recommendation: Generally, the 0.005~0.01 mm/oxygen stroke is suitable. The finer the abrasive grain size, the smaller the grinding depth should be, especially when the coolant is not used.

(2) Grinding speed of diamond grinding wheel: The grinding wheel speed is low, the grinding wheel wear will be serious, the productivity is low; the grinding wheel speed is too high, the sharpness of the abrasive cutting edge is reduced, and the surface speed roughness decreases as the grinding wheel speed increases. However, grinding tremor should be prevented. Flat grinding: vs=25~30m/s; external grinding: vs=12~25m/; internal grinding: vs=12~15m/s; tool grinding: vs=12~20m/s

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add to favorites Final conclusion of micro-powder cheap grinding disc dressing two Pc  
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The final conclusion of micro-powder cheap grinding disc dressing two 3. When using the gas spark to trim the micro-powder diamond cheap grinding disc, the polarity effect is different from that used in the liquid. The spark discharge in the gas medium starts from the breakdown of Townsend and slowly develops into the process of streamer breakdown. The discharge parameters used are relatively small and should be trimmed using the positive polarity effect. This achieves a higher material removal rate. 4. Experiments verify that the use of rotating disc electrodes can greatly alleviate the short circuit and arcing during processing, and increase the stability of trimming. 5. The size of a single pulse energy is determined by the pulse width and the peak voltage. The magnitude of the pulse energy directly affects the surface topography of the dressing wheel and its trimming accuracy. 6. When other parameters are unchanged, connecting high-power resistors at the output end of the power supply can reduce the discharge energy and is suitable for trimming the micro-powder diamond cheap grinding disc.
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add to favorites Grinding precision comparison Pc  

The abrasive grains on the grinding wheel are different in size and fall off. Why is the grinding accuracy higher than turning and milling?

Accuracy includes surface quality and geometrical tolerances. Nowadays, there are more grindings in the car, which can achieve the surface quality of cut off disc for stainless steel but the geometrical tolerance is not enough. On the one hand, the precision of the grinding machine itself, on the other hand, the grinding mechanism of the grinding wheel. Grinding is equivalent to working with many blades, the blade is more retentive, and the grinding wheel can be self-sharp and interpolated, which determines the precision of grinding is better.

The reason is that the milling process cannot achieve the small amount of feed and the amount of back-feeding (single depth of cut) that can be achieved by grinding. In general, the machining accuracy of the workpiece is related to the grain density (directly determines the roughness) and the processing heat effect (thermal deformation and machining stress and hardness change during processing). Due to the fact that the cutting speed of ordinary turning and milling cannot reach the ultra-high speed similar to grinding, the processing heat is transferred to the workpiece body and the tool during the turning and milling process, so that the hardness of the workpiece and the tool changes. At the same time, the hardness of the turning tool is lower than that of the grinding tool (grinding wheel) and cannot be removed by machining the abrasive particles like the thin abrasive cutting disc for metal . The processing heat also causes the ultra-high speed that cannot be achieved by turning and milling. Because of this, the milling and milling process can not achieve the processing of small cutting speed and large cutting speed (which will cause the tool to deteriorate in superheat hardness and overheat deformation of the workpiece, and the high temperature workpiece will produce localized hardness and thermal deformation due to the expansion of the cutting fluid. ), and the larger amount of cutting will cause stress deformation, of course, there is no spindle speed limit. For ultra-high-speed turning and milling with a line speed of 10~30m/s cutting speed, the machining method of the workpiece before the contact point between the tool and the workpiece is realized, and the workpiece body is subjected to less heat conduction, so that the small cutting amount is high and the cutting speed is free of cooling. The processing method is realized. This also achieves machining precision close to fine grinding and even super finishing.

The machining mechanism of grinding and the machining mechanism of machining are completely different. In the cutting process, the tool cuts into the material, causing the material to plastically deform first and then break from the material. The tool also has a certain amount of compression and friction on the machined surface. Microscopic defects exist when the material is torn directly from the workpiece. The frictional extrusion of the tool on the machined surface creates surface stresses. The workpiece material being machined is also an affected factor. Grinding is to scribe and extrude the surface of the workpiece by abrasive particles. The grinding speed is very high, so there will be a large number of abrasive grains to scribe the surface of the workpiece in a short time and improve the surface quality. After the abrasive grains are blunt, the cutting force becomes large and they are forced to fall off. The shedding of the abrasive particles has little effect on the surface quality. And the size of the abrasive particles is not different.

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add to favorites Famous grinding technology conference Pc  

The GrindTec exhibition in Augsburg, Germany is the largest and most professional exhibition of grinding equipment and technology in the world. It is sponsored by the German AFAG Exhibition Company and co-organized by the German Precision Grinding Professional Association. Exhibition.

Founded in 1998 and held every two years in Augsburg, Germany, it has become a prestigious professional exhibition in the international grinding technology industry. It is also the most authoritative and important forum for the European grinding industry every two years.

The interest of foreign companies in this event is also growing, indicating that the German Grinding Technology Exhibition (GrindTec) is already the world's leading platform for grinding technology.

The degree of high degree of specialization brings together the highest quality products and needs. Compared with other big exhibitions, GrindTec is reasonably priced and close to the world metropolis Munich, providing an excellent traffic environment for the exhibition.

GrindTec 2018

In March 2018, the latest grinding technology exhibition was held in Augsburg, and the China cut off disc once again showed good results. There were 643 exhibitors, an increase of 66 over the previous session, with an average increase of 11%. The exhibition site has also increased from 3,000 square meters to 45,000 square meters. With nine exhibition halls and two more rooms than in 2016, GrindTec demonstrates the most comprehensive advantages to date, including many innovative products and world premieres. Moreover, GrindTec has become more and more international: 44% (+ 2%) of the companies have their headquarters overseas, and 30 participating countries have also achieved new peak figures here.

In order to make GrindTec grow again, it is extremely important to conduct an online exhibition. Combined with the free wireless local area network in the Augsburg Exhibition Center, visitors can use all the functions of the GrindTec website at the exhibition site, and even see the introduction and publication of all new products directly on the website. Service and information coverage:

Tool processing systems, grinding machines, technology, machine peripherals,thin flat cutting disc process technology, peripheral processing, management and planning, education, research and development services.

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add to favorites direction of abrasive processing Pc  
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Onboard measurement Many gear grinding machines are more accurate due to the onboard measurement system. Because the machine is used for measurement, thin abrasive cutting disc for metal is not necessary to remove the gear from the workbench and send it to other places for inspection, which avoids the secondary installation error during rework. During processing, the gear is first analyzed by the on-board measurement system, and the measured parameters are compared with the theoretical design parameters to determine the required correction amount. After the control system collects these correction data, the grinding gear processing state is automatically adjusted, and then the grinding is performed. And measurement. Repeat the cycle until the required accuracy is reached. The integrated on-board measurement and on-board correction system make modern gear grinding machines more efficient.
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Resin grinding wheel has always been hot sale 9" cutting off wheel.There are many quality problems in the production process of resin grinding wheels. Since the manufacture of resin grinding wheels is a composite material, the causes are complicated and numerous.

First, raw material issues

The resin grinding wheel is a complex system composed of a variety of main and auxiliary raw materials, the main materials are abrasives and bonding agents, and the auxiliary materials include reinforcing materials, colorants and the like.

1. In terms of abrasives, the quality of abrasives on the market is currently uneven. Although the chemical composition of the abrasives is qualified, the physical properties are poor. The particle size composition of the abrasive is not up to standard, which is quite different from the standard specification. The basic particle content of the same grain size abrasive has a gap with the standard.

2. In terms of binder, it is mainly the problem of resin quality stability. Especially the content of free phenol in the resin, too high free phenol content will accelerate the resin cracking after heating and hardening of the resin wheel, affecting the strength of the grinding wheel;

3. The binder particle size (fineness) is too thick or too fine. It is generally believed that the particle size of the binder is fine, which is advantageous for uniform distribution of the binder. If the particle size is too coarse, the molding material is not easily mixed uniformly, which affects the hardness and strength of the grinding wheel. Even for the coarse-grained resin sheet cutting wheel, the size of the binder (resin powder) selected should be finer than 320#. If the particle size of the phenolic resin powder is too fine, the mixing is difficult, and the uniformity of the mixture is difficult to be achieved, thereby affecting the cutting performance of the resin grinding wheel.

Second, the manufacturing process of thin flat cutting disc

The manufacture of resin grinding wheels is a highly technical industrial product, and there are many problems in the processes of compounding, molding, hardening, and processing.

1. Mixing process:

The key to the mixing is uniformity. The molding material should be: the components are evenly distributed and kept loose, but it is not suitable for obvious powder leakage. The material must be evenly distributed and have good molding properties.

2. Forming process:

At present, most of the domestic rotating material distribution institutions, but due to the limitations of the rotating material distribution mechanism, the employees of some large manufacturing enterprises have no way to operate, the distribution of mixed materials is uneven, the shape tolerance and static balance are out of tolerance.

3. Hardening process:

This is the most critical production process, and there are two factors that easily cause quality problems. One is that the temperature difference between the curing oven or the firing kiln is too large; the other is that the method of installing the furnace is improper. If the temperature difference of the hardening kiln is too large, the hardening of the resin grinding wheel deviates from the set hardening specification (hardening curve), so that the curing (hardening) quality of the grinding wheel is not fully guaranteed.

4. Processing steps (mainly large-diameter and high-thickness resin grinding wheels): Resin grinding wheels, especially large diameters and high thicknesses, or grinding wheels with strict dimensional tolerances must be processed after hardening to ensure the geometrical dimensions and shape tolerances of the grinding wheels.

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add to favorites Introduction to profile cutting machine Pc  
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Profile cutting machine is suitable for sawing all kinds of special-shaped metal aluminum, aluminum alloy, copper, copper alloy, non-metal plastic and carbon fiber. It is especially suitable for aluminum doors and windows, photo frames, plastic steel, electric wood, aluminum extrusion, paper tube and profiles. Saw cutting; hand-held press material sawing material, material is not easy to deform, low loss; precise sawing angle; low vibration, low noise; simple operation, high efficiency, single or multiple sawing together. It can be used for 90° straight cutting, 90°-45° left or right oblique cutting and so on. The grinding wheel cutting machine can cut the metal flat tube, square flat steel, 7'' cut off disc for metal, carbon steel, yuan tube and other materials. The structural features of the profile cutting machine:

1. Profile cutting machine consists of series excitation motor, transmission mechanism, shield frame, base and transferable clamps.

2. Single-phase AC motor is divided into single-insulation profile cutter and double-insulation cutter according to the fixed insulation of stator, rotor and ground.

3. The angle between the jaw of the clamping workpiece and the grinding wheel shaft can be adjusted freely from 0 to 45 degrees on the left and right. Some products can be adjusted from 0 to 30 degrees in the right position.

4. The parallel grinding wheel used in the profile cutting machine is a fiber reinforced resin sheet grinding wheel with a diameter of not more than 406 mm and a rated linear speed of not more than 80 m/s.

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